Polymerization and surface analysis of electrically-conductive polypyrrole on surface-activated polyester fabrics for biomedical applications.

A new synthetic route is reported for the synthesis and covalent bonding of electrically conductive polypyrrole to a poly(ethylene terephthalate) fabric. It involves a three-step process including surface phosphorylation and graft polymerization from the gaseous phase. In the first step, the fibre surfaces are activated using phosphorus trichloride. Then, 1-(3-hydroxypropyl) pyrrole is introduced and grafted to the phosphorus chloride to create an ester bond between the fibres and the pyrrole. Finally, the pyrrole-grafted fibres are dipped in an aqueous FeCl3 catalyst and exposed to pyrrole monomer vapor for the final polymerization. This last step creates an electrically conductive polypyrrole layer covalently linked to the poly(ethylene terephthalate) fibres. ESCA analysis indicates a high degree of phosphorylation and grafting of the anchor molecules. Scanning electron microscopy reveals an overall smooth and uniform surface coating of polypyrrole on the polyester fibres. The use of ATR-FTIR spectroscopy is not able to distinguish between polypyrrole-coated and non-coated fabrics because of the extremely thin polypyrrole layer. Measurements of dynamic surface wetting indicated that the polypyrrole-coated fabric is more hydrophilic than the untreated control. With values for surface resistivity in the range 10(4)-10(5) ohmz/square, such polypyrrole-coated fabrics are considered attractive candidates for biomedical applications.