Experimental and theoretical considerations on oxygen supply for animal cell growth in fixed-bed reactors.

The supply of oxygen is a crucial parameter when cultivating animal cells in fixed-bed reactors because of the reaction-diffusion limitation within the porous carriers. To reduce limitation and increase productivity, the dissolved oxygen concentration was raised to above air saturation (hyperoxia) in long-term experiments using hybridoma cultures. This resulted in a threefold increase of the steady-state antibody production at high dilution rates compared to air saturated medium. A reaction-diffusion model was developed as a tool to describe the oxygen distribution in fixed-bed systems. The model corresponded well to the experimental data. It was also used to study the influence of several parameters on the performance of the fixed-bed system, such as the carrier size, the dissolved oxygen concentration, or the superficial flow velocity. By adapting the model it was shown that reaction-diffusion limitation is generally not a problem for other substrates such as glucose or glutamine.